Construction and Assembly

Still too expensive for you? There's an alternative you might consider if you really like the FragBox case. Falcon offers the FragBox as a DIY chassis for $299, or you can get it with a 600W modular PSU (with a "short cable" kit) for $518. Either way, you get the case as well as cold cathode lighting setup (including an inverter for the lights). Note that if you go the DIY route, you can only get the "FragBox" faceplate and not the "Falcon Northwest" option, which makes sense. Exotix paint jobs are also not offered for the DIY setup.

The case and PSU are made by SilverStone, a company known for building high quality cases. Add in the EVGA SLI motherboard and you're looking at about $700 total for a "barebones" configuration. If you really like the looks but you don't want to pay the price premium - not that $300 for a chassis is cheap, of course, but it's not too bad all things considered - you can buy the DIY kit and add your own modular ATX PSU and motherboard purchased at any of the typical online resellers. That will cut around $125 from the price of the barebones, though whether or not you're getting equivalent quality is up for debate. If you compare that price with the Shuttle SN26P and the Monarch Hornet Pro, the FragBox SLI DIY system is pretty competitive. Finally, you can also go with the SilverStone SG01 for $150 - that's the basis of the FragBox design. At that point, you lose the lights, acrylic face plate, side windows, and carrying handle. It's still a reasonable uATX case, but it's certainly not going to turn heads like the FragBox.

How does the system work as a barebones offering? First, it has to be said that the case isn't super easy to work with, but any competent enthusiast will be able to handle it. Falcon makes no claims about offering a simple-to-assemble barebones - quite the contrary. From their website: "Small Form Factors are by nature not as easy to work in as towers. There's not much room for knuckles, and sometimes a part will need to be removed to access another part. Patience is important." That pretty much sums up the situation. Once the system is properly assembled, you really don't have to worry anymore about how difficult the assembly process might have been. It's slightly more difficult than working with a spacious tower or mid-tower ATX case, but it shouldn't take more than an hour or two to put everything together. If you're the type of person that frequently upgrades components, the case is certainly not geared towards making your life easier; the more common infrequent upgraders will be far more concerned with appearance and performance than ease of assembly.

For those thinking of going the DIY route, we did take the time to dismantle the case, swap some components, and take some pictures. Here's a brief commentary on the process, as well as plenty of images. Larger 1280x960 images are available for the interested, but be warned that they weigh in at 150-200 KB each. We did not completely dismantle the system, as you will see in the images, but we did get down to the point where the only installed components remaining were the motherboard and a few other minor peripherals. You can also see where the wiring was placed by Falcon, which you may find useful if you're trying to assemble a system yourself.

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Starting with the power supply, this is a full-size ATX unit. As you can see, it's also a modular power supply, although most of the cables are used for the FragBox SLI configuration we were sent. We mentioned before that this is a 600W power supply, and judging by the way this is a true 600W unit, and not one that simply makes that claim. The PSU has a large 120 mm fan, and the rear of the PSU has hexagonal perforations that allow for good airflow. In use, the power supply is relatively quiet, although as we'll see later this system as a whole certainly isn't silent.

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A hard drive tray sits at the front of the case and can be removed for easier installation of the drives. More importantly for the high-end users, the hard drive tray is actively cooled by an 80mm fan, helping to reduce concern for data loss when running dual HDD configurations. This is particularly important if you plan on running RAID 0 - and we would still advise you to make frequent backups in that case. Once everything is installed, the various wires and cables tend to restrict airflow around the hard drives, but the active cooling should compensate for that.

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Here you can see the shots of the system in a mostly disassembled state. You can already see that the number of wires coming off the power supply requires a lot of effort to fit into a case this small. Falcon lists the power supply as coming with a "short cable kit", but even then there's a lot of wires to deal with.

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With just the motherboard installed, access to the CPU socket is relatively unrestricted. A support beam does run across the top of the case, but it doesn't get in the way. Considering that this is supposed to be something of a "small form factor" computer, you might be surprised at just how large your heatsink can be. Falcon ships prebuilt systems with Zalman CNPS7000 copper cooler. It's a relatively tight fit once everything is installed, as you can see from the images, but the Zalman cooler should keep temperatures lower as well as help to regulate noise levels. One issue that you might have with the Zalman heatsink comes from Falcon's top-end 1GB memory modules. They use Corsair TwinX 2048MB 3500LL Pro modules - complete with flashing lights - and due to their taller than average height and the large Zalman HSF, you can't install more than two DIMMs. FNW does give you the option of using some slightly cheaper and slightly lower performing Corsair TwinX 2048MB PC3200 modules, however. That As the move to Windows Vista and potentially a 64-bit OS and applications will make 4GB of RAM a conceivable upgrade during the life of the system, we would recommend avoiding the 3500LL Pro memory. Ideally, Falcon Northwest will offer another high-performance RAM option in the future -- or you could always just buy your own RAM when it comes time to upgrade.

…And the Beast I've Been Workin' on the Railroad...
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  • poohbear - Thursday, May 4, 2006 - link

    maybe it's just me, but a big part of my computer hobby is actually putting it together and fine tuning all the components myself. if someone else put it all together for me, it'd ruin the fun portion for me.:/
  • PeteRoy - Thursday, May 4, 2006 - link

    Daquing Oilfields is the most graphic and memory intesive map in Battlefield 2, it also has the most vehicles in the game.

    Next time, make a demo for Battlefield 2 using the daquing oilfields map.
  • AaronAxvig - Thursday, May 4, 2006 - link

    I was under the impression that the harddrives were still a bottleneck at times. Why are 15k SCSI drives never used. Surely two of them and a controller wouldn't put the price over $10,000. And there are a few that would pay that much out there somewhere.

    2x 147GB 15k Maxtors: $2000
    1x Controller Card: $200

    And those are rounded up prices.
  • fatpipes - Thursday, May 4, 2006 - link

    15K drives are not very nice for home use. Loud, lots of vibration, shorter lifespan, smaller capacity. A raid array is much nicer for this purpose. 15K drives are almost exclusively SCSI (haven't seen a SATA one yet), which would be essentially impossible for this form-factor and purpose. You would need a board with integrated SCSI, which is not available on any nForce4 boards. Or you would need to drop a video card to free up a PCI slot for a SCSI card.
  • fatpipes - Thursday, May 4, 2006 - link

    Basically, you'll be forgoing SLI for SCSI either way (either non-nForce4 with integrated SCSI or nForce4 with a SCSI card). In the tower chassis, this is possible, but still not very sensible compared to SATA RAID.
  • phusg - Thursday, May 4, 2006 - link

    Yeah there are a few, and after receiving their PC with 15k HDDs they will realise that the Raptors are silent by comparison and send the box back complaining about the high pitched whine...
  • CrystalBay - Thursday, May 4, 2006 - link

    Thanks, that was fun...
  • fatpipes - Wednesday, May 3, 2006 - link

    The CPU heat sink fan is _directly_ below the PSU bottom-intake fan. There's just one problem... the CPU fan pulls air DOWN into the fins while the PSU fan pulls air UP into its enclosure. This is worthless for CPU cooling! They'd be better off with a tall passive heat sink.

    The hard drives could use some shock mounts with a fan bolted directly to the metal frame of the drive cage.

    However, their cooling strategy for the GPUs is novel, especially in such a tight space.

    Forgive me for being highly critical of SFF PCs, the pressure zones in this case have to be very messy. It looks to me like the airflow moves in a downward spiral starting at the GPU cooler fan and coming out from the back of the power supply after looping over the hard drives and the "front-top" of the motherboard.

    However, a warning about placing a positive and a negative fan side-by-side (PSU output, GPU input, 1" apart), they can actually recycle each others' air lowering the efficiency of the fan. You can even see this if you have a single high-speed fan, it actually recycles some of its own air if it isn't enclosed for at least an inch to each side of the opening.

    High performance computers don't belong in a box that small.
  • JarredWalton - Wednesday, May 3, 2006 - link

    I did notice the layout issue with the CPU/PSU fans opposing each other. It certainly looks less efficient than having both fans moving air in the same direction. One option is to reverse the direction of the CPU fan, which shouldn't be too hard for FNW to accomplish. Why didn't they do that? Probably because they don't need to.

    The bottom line is that the system ran stable through all sorts of testing over several weeks of use. Ambient temperatures in my house ranged from 60 F to 80 F depending on time of day, and I was constantly running all sorts of benchmarks and stress tests. No system crashes or BSODs occurred, and the worst thing that happened was a few game "illegal operations". Those pretty much always happen at some point or another during normal use - one of those "Windows is like that" things. A few games exiting once or twice over weeks of use doesn't worry me - it happens on my own PCs as well, and is more likely to be caused by software bugs than anything else. (I had similar periodic application crashes on the DFI system as well, in case you were wondering. There was no pattern or repeatability to them.)

    There are about five potential "hot spots" inside high-end comptuers. GPU(s) are the major one these days, followed by CPU, HDD(s), RAM, and chipset(s). Of all the hotspots, the only one I'm really concerned about long-term with the FragBox is the HDD cage. I've had a couple HDDs die on me after a year or so due to heat, and making a "hard drive sandwich" is always a bit of a risk. The cables above the HDDs also limit air flow for the area. However, I can say that the 150GB Raptors do run quieter and cooler than the 74GB Raptors, so hopefully no one has issues. (Short of stress-testing dozens of systems for a couple years, though, there's not an easy way to find out whether or not the system really works well in every possible way.)

    "High performance computers don't belong in a box that small"? I disagree. High performance should be available anywhere people want it, and there's definitely a market for SFF computers. There are also laptops that have an even smaller volume than the FragBox and yet they pack in FX-60 chips and dual video cards. The market dictates what products get created, and while the FragBox certainly targets a niche market, it still fills a "need" that some people have.
  • Pirks - Wednesday, May 3, 2006 - link

    All this quad-sli stuff is good, and definitely has its market. However, after reading so many reviews of Voodoo, Alienware and such, I still have one unanswered question - is there at least ONE PC builder/vendor that creates monolithic Apple-like software/hardware combo with full integrated support and such?

    Let me explain. When you get a mac you get a box which has one central manufacturer and software supplier, and they are also your central source of updates. The deal is: get the box, plug it in and forget the rest. The box will updfate itself, ALL THE HARDWARE DRIVERS/FIRMWARE, all the software, everything. Mac users in general never ever go out and search a driver or something. They got the box, the box works, zero administration and trouble.

    Now look at windows. They have online updates, right, but what about drivers, bios and such? What puzzles me here is that there's nothing preventing anyone to become an Apple clone. All you have to do is just prebuild your PCs, ship them with a custom WinXP with all updates integrated and provide one central site where the system quietly goes and downloads all the updates/drivers/bios/software patches/etc, and user NEVER EVER goes to search a driver or a patch or something.

    There's even more - such a PC OEM could also do the work of finding reasonably good hardware and sell it to its customers. Wanna get a nice slick video which runs Doom 3 the best? There you go, here's the OEM site, click a button, choose a card rated by game FPS (for example), pay with your CC or PayPal, get the card next day, plug it in, XP goes to OEM site, gets drivers, lock, stock, done! The only thing you do is 1) choose the card 2) pay 3) plug it in 4) and reboot XP when it gets the drivers from OEM. AND NOTHING ELSE!

    Well, there could also be a custom XP DVD or something. Say your XP is dead for some reason. You say ah what the hell, pop a DVD, it boots, you say - gimme OS back, it installs over just like Mac OS X (preserving all your old settings/software), or in some similar fashion, doesn't ask you questions (!) and that's it.

    OEM could mail out those OS DVDs on request, or whatever... let ppl download them for a small fee.

    I mean, this is a golden opportunity people! I've been beaten in Mac forums like hell, they all say the same - go prick yourself with your drivers/bios/chinese hardware and virii/worms. WE SMART MAC FOLKS HAVE OUR FIRE'N'FORGET BOXES which you stupid Windoze moron will NEVER GET because Windoze is a legacy ancient OS that _STINKS_, your custom PC is a pile of chinese bullpuke and blah blah blah...

    I mean, not taking into account a crowd of crazy people in those forums (some of them DO require a help of specialist) they say very reasonable thing. PC is excellent for enthusiast, Mac will suck forever at that. But for the stupid Joe, for the guy who doesn't know where the floppy slot is - why there are no PC OEMs who provide anything that at least distantly resembles this special "fire and forget" experience of Macs?

    There are many OEMs like Voodoo and FNW who specialize in ultra fast machines. The question is - is there at least ONE PC builder that specializes in ULTRA-CONVENIENT and ZERO-ADMINISTRATION machines, similar to Macs? If there is none, then WHY???

    Gimme some fresh thoughts on that, I need nice good rest from those Mac forums. Maybe they right, PC is really $h1t, but there must be some serious reason why PC OEMs can't or don't want to provide similar "everything in one fire'n'forget box" experience like Apple provides. If I got some bags of gold in my vault, I'd established my own cmpany right away. If noone has this feature of providing "Mac-like" friendly and easy to setup/use PCs, I could become the next Dell! Just need some startup capital first, hehe :)

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