Testing Methodology

Although the testing of a CPU cooler appears to be a simple task, that could not be much further from the truth. For multiple reasons proper thermal testing cannot be performed with a cooler mounted on a single chip. These reasons include the instability of the thermal load and the inability to fully control and or monitor it, as well as the inaccuracy of the chip-integrated sensors. It is also impossible to compare results taken on different chips, let alone entirely different systems, which is a great problem when testing computer coolers as the hardware changes every several months. Finally, testing a cooler on a typical system prevents the tester from assessing the most vital characteristic of a cooler, its absolute thermal resistance.

The absolute thermal resistance defines the absolute performance of a heatsink by indicating the temperature rise per unit of power, in our case in degrees Celsius per Watt (°C/W). In layman's terms, if the thermal resistance of a heatsink is known, the user can assess the highest possible temperature rise of a chip over ambient by simply multiplying the maximum thermal design power (TDP) rating of the chip with it. Extracting the absolute thermal resistance of a cooler however is no simple task, as the load has to be perfectly even, steady, and variable, as the thermal resistance also varies depending on the magnitude of the thermal load. Therefore, even if it would be possible to assess the thermal resistance of a cooler while it is mounted on a working chip, it would not suffice, as a large change of the thermal load can yield much different results.

Appropriate thermal testing requires the creation of a proper testing station and the use of laboratory-grade equipment. Therefore, we created a thermal testing platform with a fully controllable thermal energy source that may be used to test any kind of cooler, regardless of its design and or compatibility. The thermal cartridge inside the core of our testing station can have its power adjusted between 60 W and 340 W, in 2 W increments (and it never throttles). Furthermore, monitoring and logging of the testing process via software minimizes the possibility of human errors during testing. A multifunction data acquisition module (DAQ) is responsible for the automatic or the manual control of the testing equipment, the acquisition of the ambient and the in-core temperatures via PT100 sensors, the logging of the test results and the mathematical extraction of performance figures.

Finally, as noise measurements are a bit tricky, their measurement is being performed only manually. Fans can have significant variations in speed from their rated values, thus their actual speed during the thermal testing is being acquired via a laser tachometer. The fans (and pumps, when applicable) are being powered via an adjustable, fanless desktop DC power supply and noise measurements are being taken 1 meter away from the cooler, in a straight line ahead from its fan engine. At this point we should also note that the Decibel scale is logarithmic, which means that roughly every 3 dB(A) the sound pressure doubles. Therefore, the difference of sound pressure between 30 dB(A) and 60 dB(A) is not "twice as much" but nearly a thousand times greater (though human perception is itself also not linear). The table below should help you cross-reference our test results with real-life situations.

The noise floor of our recording equipment is 30.2-30.4 dB(A), which represents a medium-sized room without any active noise sources. All of our acoustic testing takes place during night hours, minimizing the possibility of external disruptions.

<35dB(A)

Virtually inaudible

35-38dB(A)

Very quiet (whisper-slight humming)

38-40dB(A)

Quiet (relatively comfortable - humming)

40-44dB(A)

Normal (humming noise, above comfortable for a large % of users)

44-47dB(A)

Loud* (strong aerodynamic noise)

47-50dB(A)

Very loud (strong whining noise)

50-54dB(A)

Extremely loud (painfully distracting for the vast majority of users)

>54dB(A)

Intolerable for home/office use, special applications only.

*noise levels above this are not suggested for daily use

The Corsair H80i GT and H100i GTX Testing Results, Maximum Fan Speed (12 Volts)
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  • Beararam - Tuesday, November 17, 2015 - link

    "cause you clearly don't know what inaudible and loud really means"
    "Anything above 20 dBA is rightfully considered loud."

    The whispers! Stop the whispers, my ears are bleeding! Oh the pain!

    Maybe you need to walk around with earmuffs on.
  • samsp99 - Wednesday, November 18, 2015 - link

    Is undervolting the fans the right approach for pwm based fans? i would have thought that using the control software would be the way to control the rpm for better noise control?
    This may not work for your standardized tests though.
  • Bansaku - Wednesday, November 18, 2015 - link

    I am a Corsair fanboy, I will admit it with. Every aftermarket components from fans to case to keyboard is Corsair. However, I have never been impressed with their AIO coolers. Every model I have tried over the years have all resulted in NOISY pumps after a few days. In the case of the H115 it literally took one stress test under load for the pump to start clicking.

    I have been using my Zalman CNPS20LQ for years with my i7 3770K (push/pull with 2x Corsair SP120) and it's performance has remained constant since day one. Pump is whisper quiet, and my own tests put it between the H80 and H100i (which I have purchased to replace the Zalman but ended up returning).
  • MamiyaOtaru - Thursday, November 19, 2015 - link

    CPU watercoolers seem so anachronistic to me (like BTX mobos) now that GPUs are using far more power
  • HollyDOL - Saturday, November 21, 2015 - link

    Personally I switched to watercool due to noise levels back in C2D + 8800GT days... having one pump sitting in a "foam" to cancel vibrations and big passive radiator outside the chasis = computer silent enough to have it crunching numbers over night and sleep just next to it. And I am still completely happy with the solution. Today it cools my i5-2500K and GTX580 and most likely will be cooling next machine when time comes and money allows...
  • 6SpeedRobbyG - Saturday, November 21, 2015 - link

    Can anyone confirm the H80i GT will fit in my Cooler Master Elite 130?
  • hkuspc40 - Sunday, November 22, 2015 - link

    Not that you would have known but the Corsair Link software is a mess. They've done a lot to clean it up but it still has major issues. You can check their forums if you don't believe me. I believe it's also why you can't find their LED lighting kits or commanders anymore. I'm happy with my H100i but was pretty disappointed with the software.

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